FORM PAK

FMI-EPS FORMPak delivers cost-effective, durable packaging designed to protect products through shipping and handling. Whether you need high-volume molded components or flexible fabricated solutions, FORMPak offers unmatched versatility, cushioning, and environmental benefits.

Our state-of-the-art shape molding equipment produces precise, repeatable EPS packaging parts for large, repetitive orders. EPS beads are expanded and fused inside custom molds to form exact shapes.

Benefits:

• Precise shape and density control
   
• Ideal for repetitive, high-volume packaging
   
• Unlimited design configurations and cavity options
   
• Non-abrasive — protects product finishes
   
• Lightweight — reduces shipping costs
   
• Excellent cushioning and moisture resistance
   
• Thermal protection with stable R-Values
   
• Options for specialty foams (Arcel, R-Mer, Expandable PE)
   

Fabricated FORMPak is created with CNC and computerized hotwire machines, allowing precision-cut EPS parts directly from your drawings. Perfect for short runs, prototypes, or designs requiring flexibility without tooling costs.

Benefits:

• No tooling/start-up costs
   
• Small or large quantity runs
   
• Unlimited part configurations and 3D shapes
   
• Fast lead times
   
• Lightweight, cushioning, and moisture resistant
   
• Made with recycled content and 100% recyclable
   

FMI-EPS has been recycling EPS for over 30 years. Scrap material from production is reground and incorporated into new products or reused as:

• Loose fill packaging cubes
   
• Bean bag chair filler
   
• Concrete block insulation
   

EPS FORMPak products are 100% recyclable, CFC/HCFC/HFC-free, and environmentally responsible.