EPS - Shapes

FMI-EPS manufactures custom Expanded Polystyrene (EPS) shapes for a wide range of industries, including construction, packaging, signage, props, and specialty applications. With advanced cutting technology and decades of experience, we deliver precision EPS shapes that are lightweight, strong, and cost-effective.

EPS (Expanded Polystyrene) is a versatile material that can be fabricated into virtually any size or shape. It is lightweight yet durable, making it ideal for both functional applications (insulation, protective packaging, building forms) and creative projects (architectural details, displays, theatrical props).

• Lightweight & Easy to Handle – Simplifies transportation, installation, and assembly.
   
• Strong & Durable – Excellent compressive strength and dimensional stability.
   
• Cost-Effective – More affordable than many alternative materials.
   
• Thermal Insulation – Naturally provides high R-value insulation.
   
• Moisture Resistant – Closed-cell structure resists water absorption.
   
• Custom Fabrication – Cut to your exact dimensions with CNC hot wire or CAD-based equipment.
   

Our EPS custom shapes are trusted across industries:

• Construction – Architectural details, EIFS shapes, void fill, formwork.
   
• Packaging – Protective packaging for equipment, electronics, and fragile items.
   
• Signage & Displays – 3D logos, letters, and promotional displays.
   
• Arts & Entertainment – Stage props, movie sets, and creative installations.
   
• Industrial – Machine parts protection, custom inserts, flotation aids.
   

• Manufactured in-house using state-of-the-art equipment for consistent quality.
   
• Meets or exceeds ASTM C578 standards.
   
• Available in a wide range of densities (1.0–2.8 lb/ft³).
   
• 100% recyclable and environmentally safe.
   

At FMI-EPS, we combine engineering expertise and custom fabrication to deliver the exact EPS solution your project requires. From one-off prototypes to large production runs, our EPS shapes are made to fit your specifications quickly and affordably.

📞 Call us today at (208) 777-8485 to discuss your project or request a custom EPS shape quote.